Extensive Product Range
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Operate with confidence in a connected production environment

Smart factories leverage IoT technology to transform manufacturing performance, directly improving Overall Equipment Effectiveness (OEE) — the gold standard metric for manufacturing productivity. OEE is calculated from three components: Availability (actual uptime vs. planned time), Performance (actual vs. maximum output speed), and Quality (good units vs. total produced). A world-class OEE score is 85% or above, yet the global manufacturing average hovers around 60%, revealing significant untapped potential.

Embedded sensors enable predictive maintenance that boosts Availability by reducing unplanned downtime — responsible for 15–20% of lost productivity in traditional factories. Automation minimizes speed losses that erode Performance, while real-time quality inspection cuts defects dragging down the Quality score. Analytics platforms help engineers systematically address the Six Big Losses: breakdowns, setups, minor stoppages, reduced speed, startup defects, and production defects.

Manufacturers deploying IoT-driven OEE monitoring report 10–25% productivity gains within the first year and maintenance cost reductions of up to 30% — turning raw data into a continuously self-optimizing factory.

• Digital quality module capturing measurement data, statistical variation, and process capability.
• Real‑time SPC charts (X‑bar, R, Cp, Cpk, histograms) directly from machines and operator input.
• Automatic alarms when processes drift toward non‑conformance.
• Integration with production orders, documents, and test equipment.
• AI agents identifying trends, root causes, and early deviation patterns.

• Catch Quality Failures Before They Become Scrap or Returns
• Eliminate Scrap and Rework That Destroy Margin
• Reduce Quality Inspection Labor
• Prevent Customer Penalties and Protect Reputation
• Prove Process Capability for Customer Certification and Audits

Unlock efficiency by cutting energy costs and reducing your CO2 footprint

Upkip’s AI energy optimization algorithm focuses on using artificial intelligence to enhance energy efficiency in industrial operations. This approach involves analyzing large datasets from various sensors and systems to identify patterns and inefficiencies. AI algorithms can then optimize energy usage, reducing waste and lowering costs. This not only helps industries comply with environmental regulations but also contributes to sustainability by minimizing the carbon footprint of manufacturing and other industrial activities.

Predictive energy pricing analytics allow you to mitigate the risk of energy price volatility and open the road for adaptive scaling and strategic planning of your operations.

Enjoy smooth operations without unexpected downtime

Upkip’s Predictive maintenance product employs data analytics and machine learning to predict equipment failures before they occur. By monitoring equipment conditions in real-time, the platform can identify signs of wear and potential breakdowns, allowing for timely maintenance. This preemptive approach minimizes downtime, extends equipment life, and reduces maintenance costs, ultimately leading to more reliable operations and improved overall efficiency.

Our operator-based maintenance module allows you to easily configure your assets within a hierarchy of multiple factories and departments, combining tags, alarms, historical data and real time statuses – to the effect of greatly maximized output.

Focus on process and interconnectedness within your operations

Workflow management in IIoT involves the strategic automation and optimization of industrial processes. This results in improved coordination, reduced errors, and faster decision-making. By automating routine tasks and providing managers with real-time data, your operations achieve higher productivity and better resource management.

Upkip’s Workflow Management is a state-of-the-art software module that helps manufacturers optimize administrative and production processes, effectively manage the day-to-day work, and seamlessly integrate ERP, CRM, MES, SCM and other production systems. A palette of product features such as document generation, document conversion, document management, messaging, account management, logging and integration are at your disposal.